Ulwakhiwo lwe-Amorphous Alloy Transformer kunye noYilo lweSakhiwo (Imbono yoBugcisa be-JZP)

Isiguquli se-Amorphous Alloys, eqanjwe ziinkampani ezifanaI-Arhente yezeMpilo kaRhulumente, imele inkqubela phambili yotshintsho olukhululekileyo Ukusasazwa koMbane iteknoloji. Ulwakhiwo lwabo olulodwa lusebenzisa iimpawu zangaphakathi zee-alloys zesinyithi ezingafaniyo ukuze kufezekiswe ukusebenza kakuhle nozinzo olungenakuthelekiswa nanto. Apha ngezantsi kukho uhlalutyo oluneenkcukacha lokwakheka kwazo kunye noyilo olutsha lwesakhiwo, kugxilwe kwizisombululo zobunjineli zeJZP.

 

 

1. Ulwakhiwo oluPhambili: Intliziyo yoKusebenza kakuhle​

I-amorphous alloy core yeyona nto ibalulekileyo kwiitransformer zeJZP. Ngokungafaniyo nee-silicon steel cores zemveli, iJZP isebenzisa iiribhoni ezibhityileyo kakhulu ezingenasimo(ubude isakhiwo seathom esingesikristali​

Ezi ribhoni zezi:

 

Yenziwe nge-melt-spinning: I-JZP isebenzisa iindlela zokucima ngokukhawuleza ukuvelisa iiribhoni ezinekristali encinci, ukuqinisekisa i-hysteresis ephantsi kunye nokulahleka kombane we-eddy

 

Inxeba libe yimo ye-toroidal: Umongo uhlanganiswa ngokuzisonga rhoqo iiribhoni zibe yisakhiwo esincinci nesivaliweyo. Oku kunciphisa ukuvuza kwe-magnetic flux kwaye kuphucula ukusebenza kakuhle kwamandla ukuya kuthi ga kwi-80% xa kuthelekiswa neetransformer eziqhelekileyo.

 

Ifakwe i-boron-silicon alloys: I-JZP ilungisa ukwakheka kwe-alloy (umz., i-Fe₇₈B₁₃Si₉) ukuze kufezekiswe uxinano lwe-flux yokugcwala kwe-1.5–1.8 T, evumela iivolumu ezincinci ze-core ngaphandle kokuphazamisa ukusebenza

 

Uyilo olutsha lweJZP:

 

 

Ilungelo elilodwa lomenzi wePatent elithi "Multi-Layer Annealing": Inciphisa uxinzelelo lwangaphakathi kwiiribhoni, iphucula uzinzo loomatshini ngexesha lokusonga.

 

Ukulungiswa kweDynamic Flux: Ilungisa i-core geometry ukuze ihambelane nokuguquguquka komthwalo, inciphisa ilahleko zokusebenza nge-15%

 

 

2. Iiwindings: Ukuchaneka kunye nokuqina​

Iiwindings zeJZP zenzelwe ukuqhuba kakuhle kunye nokuqina kobushushu:

 

Umqhubi weCopper/Aluminiyam: Iiwindings zekopolo ezicocekileyo kakhulu (99.99%) zinciphisa ilahleko ezithintela ukuxhathisa. Kwiizicelo ezixabisa kakhulu, i-JZP inikezela ngeewindings ze-aluminium ezisebenza ngokulinganayo.

 

Ukufunxwa kweVacuumIiwindings zigqunywe kwi-epoxy resin phantsi kwe-vacuum ukuze kususwe iipokotho zomoya, ukuqinisekisa ukuthembeka kokugquma phantsi kobushushu obuphezulu.

 

Uqwalaselo loQhagamshelo lweDyn11: Olu lungiselelo lokujika luthintela ukuphambuka kwe-harmonic (umz., i-harmonic yesithathu) ngokulinganisela i-phase fluxes, ebalulekileyo kwiigridi zemizi-mveliso ezinemithwalo engeyiyo emgceni.

 

Uphuculo lweJZP:

 

Itekhnoloji yokuVula eguquguqukayo: Isebenzisa iingalo zerobhothi ezinolawulo loxinzelelo oluqhutywa yi-AI kwiiribhoni zomoya ezingenazo ii-micro-cracks, yandisa ubomi benkonzo nge-30%

 

 

3. Ulawulo lobushushu kunye nobushushu​

 

Iileya zokuvala eziqinileyoI-JZP iqesha abantu iphepha le-nomexkunye iifilimu zepolyesterukwahlula iiwindings kumbindi, ezilinganiswe ngamandla e-dielectric angama-35 kV/mm.

 

Uyilo lweTanki Ezaliswe Yioyile:

 

 

Ibhokisi evaliweyo: Ithintela ukungena komswakama kunye ne-oxidation, ihambelana nemigangatho ye-IEC 60599

 

Amaphiko Okupholisa: Amaphiko e-aluminiyam adityaniswe etankini aphucula ukusasazwa kobushushu, anciphisa amaqondo obushushu okusebenza nge-10–15°C

 

Ukuqhubela phambili kweJZP:

 

Ukuzikhusela Okuziphilisayo: Ii-epoxy resins eziphuculwe yi-nanoparticle zilungisa ngokwazo ukwaphuka okuncinci kobushushu, zinciphisa iimfuno zolondolozo

 

 

4. Ulwakhiwo kunye nemingeni​

 

Indibano Edibanisa Izinto Eziphambili NezijikajikayoUkusetyenziswa kweJZP amalungu adityaniswe nge-laserukudibanisa iiribhoni, ukunciphisa izithuba zomoya kunye nokumelana nemagnethi.

 

Ukuqinisa oomatshini: Iifreyimu zepolymer eziqiniswe nge-fiberglass zixhasa umbindi, zinciphisa ukudinwa okubangelwa kukungcangcazela.

 

Imingeni ephambili ejongene ne-JZP:

 

Ubuqhophololo beRibhoni: Yenze inkqubo "yokucinezela ngaphambi kokuba icinezelwe" ukuze yonyuse ukuguquguquka kweribhoni ngexesha lokuphatha.

 

Ukusebenza kakuhle kweendleko: Ii-algorithms zokusika iribhoni ezilungiselelwe ukunciphisa inkunkuma yezinto ezibonakalayo nge-25%

 

 

5. IiMetriki zoKusebenza kunye neZicelo

Ipharamitha	I-JZP Amorphous Transformer	Isiguquli seNtsimbi seSilicon yeNdabuko
Ukulahleka Okungekho Mthwalo	0.15–0.3 W/kVA	0.8–1.2 W/kVA
Ukulahlekelwa ngumthwalo	1.2–1.8 W/kVA	2.5–3.5 W/kVA
Ukusebenza kakuhle	>98%	92–95%
Inqanaba lengxolo	≤45 dB	55–65 dB

Izicelo:

 

Iigridi ezikrelekrele: Ilungele ukusasazwa ezidolophini ngenxa yengxolo ephantsi kunye nobukhulu obuncinci.

 

Umoya ovuselelekayo: Idibana kakuhle neenkqubo zelanga/zomoya ukuze kuguqulwe i-DC-AC ngokufanelekileyo

 

 

Isiphelo

Ii-transformers ze-alloy ezi-amorphous ze-JZP zibonisa ukudibana kwesayensi yezinto kunye nokuveliswa okuphucukileyo. Ngokucinga ngokutsha ukwakheka kwe-core, ukuchaneka kokujika, kunye nolawulo lobushushu, i-JZP ibeke imilinganiselo emitsha ekusebenzeni kakuhle kwamandla, okwenza ezi transformers zibe yimfuneko kwiziseko zophuhliso zamandla ezizinzileyo. Ukuze ufumane iinkcukacha zobugcisa ezithe vetshe, jonga kumaxwebhu emveliso ye-JZP okanye uqhagamshelane neqela labo lobunjineli.